Die cutting is an incredibly effective way to create paperboard packaging for your products. Here’s what you need to know about die cutting for packaging companies.

Recent statistics report that the U.S. packaging and label services industry has a market size of $11.8 billion. 

It makes sense, too. Think about when you last went to the grocery store.

What do you see in many of the aisles? There are shelves lined with products, and many of the products have a package that surrounds them. Consumers buy products, but they also buy the packaging that goes around them.

A popular manufacturing process for the packaging industry is die cutting. If you are not an expert in packaging, then you likely benefit from a little more detail about what this process is.

Good news! You are in the right place! Keep reading for an overview.

How It Works

Its origin is in letterpress printing and has become a huge manufacturing industry in the packaging world. It’s developing, though, and becoming more specific to manufacturing.

In the packaging business, the die cutting process uses a die that cuts materials in a variety of designs, shapes, and patterns. This process is common for folding carton packaging. It is not limited to just this area, however.

Die Cutting Can Make Packages Unique and Special

A business can use the die cutting method to create custom packaging, so they get something that is unique to their brand. Also, companies can improve customer experience with custom packaging that they tailor specifically to them. Boxes can be designed with many custom things like windows, handles, tear away sections, angled tops, etc.

Die cutting is a valuable process for packaging because it is quick, easy, and cost-effective, especially when you want custom packaging in a large quantity. This benefits both businesses and the manufacturers that assist them.

What Is a Die?

This is a special tool that cuts and shapes packaging material with a press. You can compare it to a “mold” which has the shape you need to cut packaging in a custom way.

Step one in manufacturing custom packaging is that you must form your die. Tool and die makers help to create a die before mounting it to a press.

To cut the first batch of your custom package, you will want to complete your die line.

Can You Use a Die More Than Once?

Absolutely, and you should. Creating dies could be costly, but it should be a one-time payment. This is how you can lower long-term costs.

When you create a die, you can use it on the press multiple times. You can produce a large amount of packaging, which helps your business operate cost-effectively.

You can look at the die-cutter like a huge cookie cutter. It presses into your material and then creates your custom packaging. 

Discover Die Cutting Packaging Options

If you want to create a package that gives your customers a truly unique experience with your brand, then you must speak to the experts at Tru-Cut. With over 40 years of experience in die cutting and finishing, Tru-Cut is a true partner. We know how to wow customers, and we help you do this in the most cost-effective way possible.

Bring your brand to life and wrap your product into something that will be unforgettable. Contact Tru-Cut today for more details.